Products


TURBO-TOC®

Turbine Oil Conditioning System

100 gpm (379 lpm)

Part Number KL100S3-N

The Turbo-TOC® KL100S3-N removes harmful particulate and water from turbine lube oil.  Maximum flow is 100 gpm (379 lpm) with automatic flow rate adjustments in the range of 20 gpm - 100 gpm (76 lpm – 379 lpm) based upon incoming oil temperature.  The KL100S3-N  is sized for use with turbine oil reservoirs up to 12,000 gallons (45,000 liters).  The KL100S3-N is a complete pre-engineered skid mounted unit with integral oil pump, oil heater, control panel, filtration vessel and water removal vessel.  

Specifications

Size (inches)
91 L x 88 W x 102 H 
Size (millimeters) 2311 L x 2235 W x 2585 H
Weight (dry)
5,525 pounds (2165 kg)
Weight (wet) 7,500 pounds (3059 kg)
Inlet Connection
3" 150# ANSI RF Flange
Outlet Connection
2" 150# ANSI RF Flange
Strainer Mesh
30 Mesh
Pump
100 gpm (379 gpm) Maximum
(Variable Flow Rate Range = 20 – 100 gpm  /  76 - 379 lpm)
Heater
75 KW
Prefilter Element

Prefilter Element filtration media uses inert fibers that remain joined with special bonding agents that are unaffected in lube oil. The fibers maintain a fixed pore structure throughout its filtration service life.  The fibers are configured to create a high surface collection area.

Prefilter Filtration Element Rating:
5.1 micron [ISO 16889 (Beta5.1m(c) = 1000]
3 micron [ISO 4572 (Beta3m = 200)]

Coalescer Element

Designed and constructed with high surface area, multi-layered fiberglass fibers for high efficiency water removal. 

Separator/Postfilter Element

Combination water separating and post filtration element provides water separation properties and final particulate filtration.  Postfilter Element filtration media uses inert fibers that remain joined with special bonding agents that are unaffected in lube oil.  The fibers maintain a fixed pore structure throughout its filtration service life.  The fibers are configured to create a high surface collection area.   

Postfilter Filtration Element Rating:  
4.2 micron [ISO 16889 (Beta4.2m(c) = 1000]  
1 micron [ISO 4572 (Beta1m = 200)]

Materials of Construction (vessels and piping) Carbon Steel
Materials of Construction (seals) Buna-N
Design and Construction Vessels are designed, constructed, and labeled per ASME Code Section VIII, Division I, latest edition
Maximum Allowable Working Pressure 150 psig at 250F (10.5 kg/cm2 at 120C)
Controls Interface

K-Touch® Technology Touch Screen Window:

The K-Touch® Technology Touch Screen indicates pump pressure, element differential pressures, and oil temperature in a graphical window display. Water Removal Data Window maintains water removal for hour, day, week, and year.

Operating Voltage 460 VAC / 60 Hz / 3 PH / 113 Amps
Standard Equipment Features

Automatic Water Drain Assembly

Oil Heater                                                                                   (aids coalescing process and adds supplemental oil heating)

Oil Flow Indicating Sensor

Pump Protection Strainer

Pump Protection Vacuum Indicator

Element Life Indicators

Inlet-Outlet Oil Sampling Ports

Thermal Expansion Pressure Relief Valve                                 (set point = 150 psig / 10.5 kg/cm2)

Inlet-Outlet Isolation Ball Valves

Common Single Point Oil Drain Port

External Epoxy Coating (color = Kaydon-Blue)

Internal Epoxy (coalescer vessel only)

Skid Mounted with Full Perimeter Drip Lip

Lifting Lugs

Performance Oil Cleanliness Code: less than ISO 18/16/13*
Water Content: less than 200 ppm*

* Performance is based upon normal turbine operation.  Power plant system occurrences such as cooler tube failure, steam seal leaks, lube oil reservoir hatch and cover breaches and/or lube oil reservoir vent failures are not considered part of normal turbine operation.   


Ordering Information

Part Number: KL100S3-N

Consumable Spare Parts
K1100 Filtration Element (qty. = 3)
K2100 Coalescer Element (qty. = 10)

K3100 Separator Element (qty. = 9)
A595030-BASKET Strainer Basket (qty. = 1)
A595030-GASKET Strainer Gasket (qty. = 1)
300958 Pre-Filter Vessel Lid O-Ring Seal (qty. = 1)
58N57 Coalescer Vessel Lid O-Ring Seal (qty. = 1)