Specifications |
| Flow Rate | 1200 gph / 20 gpm (76 lpm) |
| Base Frame | All components are conveniently mounted on a single skid with four casters for effortless moving and easy positioning. |
| Sizing | For use with oil reservoirs up to 2,400 gallons (9080 liters) at bulk oil temperatures greater than 72F (22C) |
| Fluid Compatibility | Industrial, Mineral Base, Lube and Hydraulic Oil (maximum viscosity = ISO 460 at minimum temperature of 72F / 22C) |
| Dimensions (inches) | 82 L x 54 W x 84 H |
| Dimensions (millimeters) | 2085 L x 1370 W x 2140 H |
| Weight | 3,470 pounds (1580 kg) |
| Materials of Construction | Metals: Carbon Steel, Bronze, Stainless Steel
Seals: Buna-N
Paint: Epoxy, Color: Kaydon Blue |
| Maximum Allowable Working Pressure | 100 psig (7.0 kg/cm2) |
| System Suction Connection | 2 inch Kamlock® Male Quick Connect |
| Suction Hose Assembly | Hose Diameter: 2 inch (50 mm)
Hose Length: 10 feet (3 m)
Hose Color: Black
Hose Connection to System Suction Connection: 2 inch Kamlock®
Female Quick Connect with Twin Lever Arms
Hose Connection to Oil reservoir: 2 inch NPT |
| System Discharge Connection | 1.5 inch Kamlock® Female Quick Connect with Twin Lever Arms |
| Discharge Hose Assembly | Hose Diameter: 1.5 inch (38 mm)
Hose Length: 10 feet (3 m)
Hose Color: Red
Hose Connection to System Discharge Connection: 1.5 inch Kamlock® Male Quick Connect
Hose Connection to Oil reservoir: 1.5 inch NPT |
| Feed Pump | Positive Displacement Gear Pump |
| Vacuum Pump | Liquid Ring Vacuum Pump
Advantages:
1. Vacuum Level - quickly produced and consistently repeatable
2. Simple Design - only one rotating assembly
3. Damage Resistant - can handle particulates in supplied cooling water
4. Maintenance Requirements - none
5. Lubrication Requirements - none
6. Operating Temperature - remains low due to cooling water |
| Discharge Pump | Positive Displacement Rotary Three-Screw Gear Pump
Advantages:
1. Low NPSHr. No operational difficulties pumping oil out of the 26" Hg vacuum in vacuum chamber.
2. Close tolerance between meshing screws provides separation between pump suction side and pump discharge side. This separation prevents vacuum level reduction in the vacuum chamber, maintaining optimum vacuum level in the vacuum chamber.
3. Self-Priming - External priming port not required. |
| Heater | 75 KW |
| Filtration Vessels | Kaydon V-Method Filtration Vessel
Features Include:
1. Swing Eye-Bolts - No tools required for the quick and simple lid removal.
2. Filtration Element Life Indicator - Provides visual indication of remaining element life.
3. Kaydon O-Point Alignment and Sealing Pattern - produces a mechanically aligned and secure seal pattern for the filtration elements
4. Carbon Steel Welded using ASME Code welding protocol
5. C-Channel Gasket - The distinctive designed gasket prevents leakage by creating an evenly distributed pressure force at its sealing contact points. This no-leak seal is also used with the vacuum chamber lid. |
| Filtration Elements | Filtration element media uses inert fibers that remain joined with special bonding agents that are unaffected in lube and hydraulic oil. The fibers maintain a fixed pore structure throughout its filtration service life. The fibers are configured to create a high surface collection area. Pre-Filtration Element Rating:
7.1 micron [ISO 16889 (Beta7.1m(c) = 1000]
6 micron [ISO 4572 (Beta6m = 200)] Post-Filtration Element Rating:
5.1 micron [ISO 16889 (Beta5.1m(c) = 1000]
3 micron [ISO 4572 (Beta3m = 200)] |
| Vacuum Distillation Process Inner and Outer Tower Chambers | Kaydon Dyna-DRY™ Vacuum Tower Chambers
Inner Chamber: The inner chamber holds the disperser elements. The disperser elements receive the incoming oil/water emulsion and thinly distributes the emulsion over its broad exterior and interior. Exposing thin layers of the oil/water emulsion to the combination of system induced heat and vacuum instantaneously vaporizes (distills) water from oil.
Outer Chamber: The outlet chamber holds the internal water condenser. The internal water condenser provides swift and efficient water condensing. The quick change from water vapor in the inner chamber to water liquid in the outer chamber makes the Dyna-DRY™ process highly effective in removing water from oil. |
| Inner Vacuum Chamber Disperser Elements | High Exterior Exposure and Multi-Layered Interior Exposure Water Vaporization Inner Vacuum Chamber Disperser Elements.
Both the exterior texture and interior multiple layers produce a high degree of exposure to the induced heat and vacuum. The unique disperser element design helps promote quick water vaporization, providing high water removal efficiency throughout its operational life. |
| Controls Interface | The control panel provides operators a simple and easy-to-understand view of operation. System controls such as starting, stopping, and setting desired heater temperature set point are available. In addition, important operating parameters are displayed. The 858 control panel layout makes operator training quick and easy.
1. ON/OFF Process Control - simple ON/OFF switch for starting and stopping
2. Heat ON Light - clear indication of when heater is in operation
3. Low Oil Flow and High Oil Level Alarm Lights - If a low flow rate condition or high oil level in the vacuum chamber exists, the alarm lights illuminate, but the system will automatically self-modulate itself to clear the alarms, and provide continuous, operator-free, operation.
4. Temperature Controller and High Oil temperature switch - allows the operator to set the desired distillation temperature (factory set at 150F / 65C). In addition, a safety high temperature switch preset at 180F / 82C prevents oil overheating.
5. NEMA 4 Enclosure (dust proof and moisture proof)
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| Utilities | Electrical: 460 VAC / 3 PH / 60Hz / 108 Amps
Water: 1 gpm during operation (must be less than 104F / 40C) |
| Water Discharge | less than 5 ppm hydrocarbon content |
SMART-VAC™
Maximum Water Removal Efficiency Regulator | The 858-1200 system senses the key parameter of oil temperature to regulate oil flow to provide maximum efficiency per pass. This feature permits the 858-1200 to provide its maximum water removal efficiency during plant shutdown, when oil is cold, and during plant operation,, when oil is at normal operating temperature. The 858-1200 can begin purifying oil as cold as 72F/22C. This feature helps to provide efficient water removal in the operating oil reservoir before start-up, or with a dirty oil storage tank, preventing oil purification delay. |
| Performance | Particulate: Less than ISO 18/16/13 Cleanliness Code
Water: performance based upon reservoir bulk oil temperature and suppl;ied cooling water temperature.
Examples:
Bulk Reservoir Oil Temperature: > 135F (85C)
Cooling Water Temperature: < 70F (21C)
Water in Oil: less than 25 ppm
Bulk Reservoir Oil Temperature: 104F - 134F (40C - 57C)
Cooling Water temperature: 71F - 90F (21C - 33C)
Water in Oil: less than 50 ppm
Bulk Reservoir Oil Temperature: 72F -104F (22C - 40C)
Cooling Water Temperature: 91F - 104F (33C - 40C)
Water in Oil: less than 150 ppm
NOTE: System water removal performance will greatly decrease if bulk reservoir oil temperature is less than 72F(22C).
NOTE: The system cannot be operated if supplied cooling water temperature is greater than 104F (40C).
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